Price | negotiable |
MOQ | 1set |
Delivery Time | 60-100 working days upon receipt of payment and confirmed the drawings |
Brand | Shanghai Beyond |
Place of Origin | China |
Certification | ISO9001/CE/SGS |
Model Number | BY-APL |
Packaging Details | exporting standard package |
Supply Ability | 50sets/month |
Place of Origin | China | Warranty | 12 months |
Power consumption(Kw) | energy saving type, about 100-500kw, | Packaging Details | exporting standard package |
Material | Fresh Fruits | End product | Concentrated juice, clear juice,NFC fresh juice |
Model Number | BY-APL | Supply Ability | 50sets/month |
Certification | ISO9001/CE/SGS | Name | fruit juice making machine |
Brand Name | Shanghai Beyond | Price | negotiable |
Delivery Time | 60-100 working days upon receipt of payment and confirmed the drawings | Minimum Order Quantity | 1set |
Shelf Life | 6 Months | Package Size | 500-1000ml |
Fruit juice making machine industrial fruit juicer machine for fruits and vegetables
Juice (juicy and turbid) is treated with the same technology and advanced mixing system, which can extract the highest quality concentrate and puree. Fruit juice can be considered as suspension of water, sugar (mainly glucose fructose sucrose), acid, essence, vitamins, proteins, minerals, pigments and pectin substances. Some juicy / cloudy juices contain insoluble substances.
In
order
to
maintain
the
sensory
characteristics,
color
and
aroma
of
fresh
fruits
as
much
as
possible,
a
technological
cycle
must
be
developed.
Therefore,
especially
heat
treatment,
whether
for
obtaining
good
yield
in
some
steps
of
the
process
or
for
microbial
stability,
must
be
carefully
evaluated
to
avoid
browning
and
degradation
of
vitamins
and
proteins.
The
thermal
cycle
is
always
a
combination
of
temperature
value
and
holding
time.
Fruit and vegetable puree provides a year-round supply of other seasonal fruits and vegetables. The process of making and processing these purees begins with the thorough cleaning of fruits and vegetables and the removal of stems, nuclei and seeds. The enzyme is then inactivated and then aseptically packaged.
Through
evaporation
and
pasteurization,
the
pulp
of
fruits
and
vegetables
is
reduced
to
pure
concentrate.
We
provide
first-class
equipment
for
fruit
and
vegetable
puree
production
lines,
including
cold
extraction
technology,
to
ensure
the
freshness
of
the
concentrate
and
help
maintain
its
inherent
taste
and
aroma.
Features :
1) fruits juice production line ,spiral juicer
(2) Widely used in apple, pear,ect. fruits take juice
(3) two kind of material: contact material part is the SUS316L , one kind
isSUS304 stainless steel
(4)Automatic complete berries, kernel fruit and vegetable fruit and
vegetable , extracting, discharge process
Brief Information:
Brand Name: | Shanghai Beyond |
Model Number: | BY-AL |
Raw material | Fresh apple/pear |
End product | NFC fresh apple/pear juice, concentrated apple/pear juice, clear apple/pear juice |
Main material for machines | SUS304 or SUS316 |
Capacity | 5-50T/H |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Place of Origin: | China |
Manufacturer history | More than 10years |
Aseptic
treatment
involves
products
packaged
primarily
as
liquids
under
highly
sterile
conditions,
which
can
be
stored
at
room
temperature
without
refrigeration.
This
extended
their
life
span
from
a
few
months
to
a
few
years.
The
main
steps
include
thermal
sterilization,
packaging
material
sterilization
and
aseptic
maintenance
in
the
packaging
process.
Our
aseptic
equipment
is
equipped
with
the
most
advanced
technology
to
ensure
ultra-high
temperature
(UHT)
sterilization,
including
single
head
aseptic
packing,
double
moving
head
aseptic
packing,
sliced
product
mixing
tank,
in-line
sterilizer
and
sliced
product
piston
pump.
Our
factory
operates
under
strict
rules
and
regulations
to
ensure
that
the
environment
for
food
processing
and
packaging
is
completely
sterile.
Machine list for apple juice concentrate production line
No. | Flow No. | Name | Size | Main technical parameter | Unit |
1 | A.Fresh fruit washing and crushing system | ||||
2 | A-1 | Bubble cleaning machine with elevator | 3T/H | SUS304, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the diameter of the baffle is, 2500mm×1000mm | Unit |
3 | A-2 | Roller sorting machine | 3T/H | SUS304 support, with rollarounds (φ38×800mm) for sorting the fruits, and the speed is adjustable, and the size is about, L*W*H=3000mm×1200mm×1200mm | Unit |
4 | A-3 | Bubble cleaning machine with clapboard elevator | 3T/H | SUS304, fruit washing tank, stainless steel clapboard plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the clapboard elevating size is, 2500mm×1000mm | Unit |
5 | A-4 | Crusher | 3T/H |
SUS304, tooth-type, with ABB motors, with sandblasting on the outer surface |
Unit |
6 | A-5 | Accessories adding unit | 100L/H | The whole system include, accessories dissolving tank (SUS304, single layer, 100L, semi open cover, accessories tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), 1/2'', and with 2 sprinkler heads | Set |
7 | A-6 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material | Unit |
8 | A-7 | Screw pump | 3T/H | The material contact parts are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation | Unit |
9 | A-8 | Tublar heater | 3T/H | SUS304, one section, direct steam heating, and the difference of the material is 25-55℃ | Unit |
10 | A-9 | Platform for crusher | Carbon steel support , anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=2000mm×2000mm×2000mm | Unit | |
12 | B. Enzymolisys system | ||||
13 | B-1 | Enzymolisys tank | 4000L | SUS304, PU insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
14 | B-2 | Rotor pump | 5T/H | SUS304 stainless steel, and the pressure of the outlet is 0.6MPa | Unit |
15 | B-3 | Screw squeezer | 3T/H | The main part of the equipment adopts SUS304, and the speed of the waste discharging is adjustable, frequency control | Unit |
16 | B-4 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor, and products inlets and outlets | Unit |
17 | B-5 | Centrifugal pump | 5T/H | SUS304, lift 24m, machinery seal | Unit |
18 | B-6 | Vibrating sieve | 3T/H | SUS304, 100 mesh single-deck screen | Unit |
19 | B-7 | Collecting tank | 500L | SUS304, circular type, open type, and with cone type outlet, single layer, with high-middle-low level indicator (floating ball type ), linkage with the discharge pump | Unit |
20 | B-8 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit |
21 | B-9 | Sprial slag conveying machine | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit |
22 | B-10 | Platform of squeezer | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=3000mm×3500mm×2000mm | Set | |
24 | C.Pasteurization and second-stage enzyme system | ||||
25 | C-1 | Temporary Storage tank | 3000L | SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
26 | C-2 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit |
27 | C-3 | Pasteurizer | 3T/H | SUS 304, tubular type, PID auto control, material inlet temperature 40-50℃, 95℃, 30s, material outlet temperature 55℃, Spirax Sarco steam control system | Set |
28 | C-4 | Enzymolisys tank | 4000L | SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom |
Unit |
29 | C-5 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal |
Unit |
30 | C-6 | Enzymolisys platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H, 6800mm×800mm×1700mm |
Set |
|
32 | D. Filtration and clarification system | ||||
33 | D-1 | Horizontal spiral separator | 3T/H | Automatic deslagging, within the starting control cabinet, main and auxiliary motor are variable frequency adjustable |
Unit |
34 | D-2 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets and outlets |
Unit |
35 | D-3 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal |
Unit |
36 | D-4 | Screw conveyor for waste | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm |
Unit |
37 | D-5 | Platform for separator | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=4000mm×4500mm×2000mm |
Set |
|
38 | D-6 | Cleaning water tank | 10000L | SUS304, PU insulation, airtight manhole, cone type cover, ladders, digital thermometer,glass sight level meter, over flow vent, adjustable feet and tie valve at the bottom, inside coil heating |
Unit |
39 | D-7 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal |
Unit |
40 | D-8 | Circulation tank | 5000L | SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom |
Unit |
41 | D-9 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal |
Unit |
42 | D-10 | Ultra-filter | 3T/H | SUS304, with cleaning equipments, fully-automatic controlled, the main control parts all adopts international brand, with feeding pump |
Set |
43 | D-11 | Temporary storage tank | 3000L | SUS304,singal layer tank, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve |
Unit |
44 | D-12 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal |
Unit |
46 | E.Concentrating system | ||||
47 | E-1 | Double effect falling film evaporator | 2T/H | Product contacting part material, SUS304, carbon steel support, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream type | Set |
48 | E-2 | Product tank | 1000L | SUS304,three layers, with dimple jacket, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
49 | E-3 | Rotor pump | 5T/H | SUS304 stainless steel, outlet pressure is 0.6MPa | Unit |
51 | F. Sterilization and juice filling system | ||||
52 | F-1 | Tubular UHT sterilizer | Q=1T/h | Tubular type, process flow parameter is 25~50℃——>115℃(15s) (sterilizing)——> 88℃ (hot filling),Spirax Sarco steam depressure valve, regulating valve, drain value, JUMO temperature sensor, Burkert tower water regulating valve, GEA/APV pneumatic valve, paperless temperature recorder, Simens PLC touch screen control, with self CIP cleaning system | Set |
53 | F-2 | Vacuum degasser | Q=1T/h | SUS 304, water-ciruclation vacuum pump, vacuum degree -0.08Mpa, differential pressure sensor level control, vertical multistage centrifugal pump, variable frequency control | unit |
54 | F-3 | Aseptic bag filling | 1T/h | Unit |
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.